AIFILTECH Ceramic Fiber Custom Shaped Parts

Custom Made to drawing
Temp rating 1050~1400 C
Conductivity Low

Product Introduction

Ceramic fiber special shaped parts are vacuum-formed from ceramic fiber and inorganic binders, custom-made to drawings as curved tubes, cones, rings and drilled blocks for burner blocks, sight ports, furnace door seals and other hot spots.

Detailed Overview

01 Product Overview

Shaped parts are produced by vacuum forming: mixed ceramic fiber slurry is dewatered in custom molds, then dried and fired. The parts have accurate dimensions, a hardened surface and higher strength than blankets, with pre-formed holes and grooves for direct installation at complex locations and less on-site waste.

02 Performance & Mechanism

The parts retain a porous fiber skeleton with high porosity and low thermal conductivity, while a densified skin improves resistance to hot gas erosion and splash, keeping shape and insulation performance under direct high-velocity hot gas impingement.

03 Advantages

  • Custom-made to drawings with high shape complexity; 2. Accurate dimensions with pre-formed holes and grooves; 3. Densified skin resists erosion and splash; 4. Low conductivity and heat storage, replacing heavy refractories; 5. Low tooling cost, flexible for small and medium batches.

04 Applications

Used for burner blocks, sight-port preforms, furnace door seals, aluminum launder insulation and exhaust heat shield linings. Tooling from drawings, sample confirmation and batch delivery are available.

Applications

Burner blocks Sight ports Furnace door seals Custom

All data above are obtained under specific test conditions; the actual solution must be engineered to site conditions. AIFILTECH provides custom design and sizing based on actual gas volume, temperature, dust characteristics and emission limits.