AIFILTECH Multi-Layer Sintered Mesh Sheets

精度 1~200μm

Product Introduction

Five wire layers fused into one sheet: multi-layer sintered mesh is made by stacking woven stainless steel screens and vacuum sintering them together, so the pores interlock and the layers never separate. Filtration rating 1-200μm, uniform and stable, far stronger than single screen — ready for stamping, welding and cartridge conversion, cut to drawing within 1500×1200mm.

Detailed Overview

01 Product Overview

Multi-layer sintered mesh is built from several woven wire layers pressed and vacuum-sintered into a single rigid sheet. The interlocking pores form a uniform filter structure without the weakness of plain woven screen: low strength, poor rigidity and unstable pore shape. Porosity, permeability and strength can be matched to the duty, giving balanced filtration rating, pressure drop, mechanical strength and heat resistance.

AIFILTECH multi-layer sintered mesh sheets

02 Structure

The standard five-layer build places a protection layer, a filtration layer, a separation layer and support layers in one laminate: the filtration layer sets the rating, the outer layers take wear and pressure, and the separation layer keeps the flow paths open. The result combines stable accuracy with high strength, and works continuously under pressure.

AIFILTECH five-layer sintered mesh structure

03 Applications

Corrosive liquid filtration; petrochemical polymer melt; pharmaceutical and biological liquids; seawater and marine systems; diffusion and filtration parts in water electrolysis. Also the base media for melt filter discs and sintered mesh cartridges.

AIFILTECH sintered mesh rolls

04 Filtration Data (standard five-layer mesh)

GradeBubble point (Pa)Permeability (L/min·dm²)Thickness (mm)Support layerDivision layerProtection layer
2μm40002601.7012×64/0.63×0.420.15/0.10.15/0.10
5μm35002801.7012×64/0.63×0.420.15/0.10.15/0.10
10μm29003201.7012×64/0.63×0.420.15/0.10.15/0.10
15μm24003501.7012×64/0.63×0.420.15/0.10.15/0.10
20μm15006801.7012×64/0.63×0.420.15/0.10.15/0.10
25μm11507501.7012×64/0.63×0.420.15/0.10.15/0.10
30μm8009501.7012×64/0.63×0.420.15/0.10.15/0.10
50μm60010501.7012×64/0.63×0.420.15/0.10.15/0.10

Sizing & selection Q&A

What is the temperature limit?

Up to 高温高压工况 in Stainless steel·Ti·Ni·Cu. Near the ceiling, oxygen and velocity matter as much as temperature — reading one figure alone leads to the wrong grade.

How do rating and flux trade off?

Adjustable within 1-200μm. Finer rating costs flux, so the practical route is to work back from the allowed pressure drop.

Do you take customer drawings?

We do — a drawing or a sample is enough to start, with tolerances agreed before quoting.

What is the delivery time?

stock items go out same day, non-standard follows the production schedule.

How is a sample charged?

Samples are quoted as a small batch and credited against the volume order, per the quotation.

Applications

Polymer melt filtration Petrochemical Pharma and beverage clarification Hydrogen electrolysis

All data above are obtained under specific test conditions; the actual solution must be engineered to site conditions. AIFILTECH provides custom design and sizing based on actual gas volume, temperature, dust characteristics and emission limits.