AIFILTECH High-Temp Flue Gas Cleaning System - Industrial Emission Control Plant

工艺 全链定制
滤材 自研自产
运行 PLC集控

Product Introduction

AIFILTECH high-temp flue gas cleaning systems cover the complete process chain from gas capture, pre-cleaning and high-temperature filtration to induced draft and stack discharge - engineered per operating conditions for carbide, ferroalloy, incineration and building material plants to achieve consistent emission compliance.

Detailed Overview

01 Product Overview

The system is engineered per flue gas conditions: hot gas is captured by hoods and ducting, passes through spark arrestors and pre-separators for coarse dust and sparks, then the high-temperature filter (ceramic tubes / metal cartridges / filter bags) for fine filtration, with flame arrestors, bypass and cold-air dampers for protection, and finally induced by a high-temperature ID fan to the stack. Optional desulfurization tower, quench tower, activated carbon injection and SNCR/SCR DeNOx units form a multi-pollutant system; online gas monitoring and PLC central control enable unmanned operation.

02 Working Principle

System design centers on condition matching: gas volume, temperature, dust concentration, resistivity and corrosivity are measured first, then filtration velocity, media material and cleaning parameters are selected. Bypass and cold-air dampers protect the media under fluctuating conditions; pre-coating is applied for sticky gases. Differential pressure, temperature and concentration data of each unit feed the PLC with interlock protection and remote monitoring for long-term stable operation.

03 Advantages

  • Full-chain design from capture to stack with single-point responsibility; 2. Core filter media developed and produced in-house for excellent system-media matching; 3. Multi-pollutant synergy - dust removal with optional desulfurization, DeNOx and dioxin control; 4. 20+ years of hot gas engineering experience with references in carbide and incineration industries; 5. PLC central control and online monitoring supporting remote O&M and data upload.

04 Applications

Applied to emission compliance and ultra-low emission retrofits for calcium carbide furnaces, submerged arc furnaces, medical and municipal waste incinerators, cement and glass kilns. Complete services from design, manufacturing, installation and commissioning to operation & maintenance contracting.

Applications

Carbide furnace Waste incineration Cement kiln Ultra-low emission retrofit

All data above are obtained under specific test conditions; the actual solution must be engineered to site conditions. AIFILTECH provides custom design and sizing based on actual gas volume, temperature, dust characteristics and emission limits.